Overview Product Structure Sludge Discharge Options Advantages & Features Optional Features Technical Specifications Request a Proposal

Product Overview

The HDC series combines a mature wet collection principle with practical structural optimization to provide efficient dust removal with stable pressure loss and reliable continuous operation.

Compared with conventional designs, the HDC focuses on operational stability, simplified maintenance and practical engineering details that improve long-term usability in industrial environments.

Air Flow
4,000-110,000 m³/h
Pressure Drop
1200 – 1600 Pa
Collection Efficiency
Up to 99%
Installed Power
5.5 – 160 kW

Product Structure

The internal structure of the HDC series is designed to ensure stable airflow paths, efficient centrifugal separation and effective water circulation. Each component is arranged to support reliable operation and simplified maintenance.

Wet dust collector,Wet Collector,wet scrubber
  • ① Inlet
  • ② Dust-Laden Air
  • ③ S-Shaped Duct
  • ④ Demister Baffle
  • ⑤ Clean Air
  • ⑥ Outlet
  • ⑦ Dust Particles

Sludge Discharge Options

To adapt to different dust loads and plant operating conditions, the wet dust collector can be equipped with different sludge discharge arrangements. Depending on maintenance strategy and process requirements, users can select manual removal, automatic scraper discharge, or hydraulic sluicing discharge.

B Configuration manual sludge removal
B Configuration

Manual Sludge Removal

This arrangement uses a flat-bottom hopper designed for periodic manual sludge removal. It is suitable for applications with light dust loading or non-continuous operation where sludge accumulation remains limited.

The structure provides maintenance access doors and sufficient internal clearance to allow safe and convenient cleaning. This solution offers a simple mechanical design, reduced equipment height, and lower initial investment compared with automated discharge systems.

Typical applications

• Light dust collection systems
• Metal polishing and finishing exhaust
• Packaging and weighing stations
• Chemical process ventilation

C Configuration scraper sludge removal
C Configuration

Scraper Sludge Removal

This arrangement uses a drag-chain scraper system to automatically remove sludge from the hopper while allowing effective dewatering during discharge. It is designed for moderate to heavy dust loads and continuous industrial operation.

A geared motor drives a wear-resistant chain and sprocket assembly to ensure reliable performance. The steep hopper geometry minimizes material build-up, while the slow scraper movement improves sludge dewatering and helps reduce fresh water consumption.

Typical applications

• Continuous production processes
• Foundry and abrasive treatment systems
• Grinding and surface preparation lines
• Bulk material handling systems

D Configuration hydraulic sluicing discharge
D Configuration

Hydraulic Sluicing Discharge

This arrangement uses a pyramid hopper combined with a hydraulic flushing system to transport sludge continuously or intermittently to a designated discharge point. It is suitable for applications requiring minimal manual intervention.

The system maintains proper water level through controlled make-up water and drainage. This design enables stable long-term operation and is particularly suitable where continuous sludge evacuation is required.

Typical applications

• Mining crushing and screening plants
• Chemical processing facilities
• Conveyor transfer point dust control
• High dust load process exhaust systems

Advantages & Features

The HDC series incorporates a range of practical engineering features designed to ensure reliable operation, stable performance and simplified maintenance. These design details help support long-term industrial use with reduced operational risk.

Proven Wet Separation Technology

Built on a widely proven wet dust collection principle used in heavy industrial applications, the HDC series combines a stationary impeller separation concept with an optimized S-shaped airflow path. This integrated design delivers high dust removal efficiency while maintaining low system resistance. The large demisting chamber with controlled airflow velocity further improves gas-liquid separation, ensuring stable and energy-efficient operation under continuous duty conditions.

Proven Wet Separation Technology

Water Management System

The integrated water management system ensures stable operation of the wet collector through automatic level monitoring and controlled replenishment. A float-based level detection solution improves reliability in slurry environments by avoiding direct exposure to contaminated liquids. Built-in filtration protects control components, while automatic refill and low water protection functions help maintain safe and uninterrupted operation.

Water Management System

Flushing Discharge System

The flushing discharge design utilizes a wear-resistant V-port drain valve combined with pneumatic actuation to enable fast and effective sediment removal. The valve geometry reduces blockage risks from abrasive particles while allowing adjustable discharge intervals. This active flushing concept helps maintain stable internal conditions and minimizes the risk of sediment buildup during long-term operation.

Flushing Discharge System

Scraper Sludge Removal System

For applications requiring continuous sludge removal, the HDC series offers a heavy-duty scraper system designed for reliable solids transport. The robust chain drive and industrial gear reducer ensure stable operation under heavy sludge loads. The scraper design prevents sludge carry-back while protective bottom elements reduce wear on the tank structure, supporting long maintenance intervals.

Scraper Sludge Removal System

Heavy Duty Construction

The HDC collector is designed for demanding industrial environments with reinforced steel construction and carefully engineered structural support. Multiple material options allow adaptation to corrosive or high humidity conditions. Strict welding inspection combined with industrial coating systems ensures long-term durability, structural integrity, and reliable field performance.

Operational Reliability

The HDC series is engineered for dependable long-term operation with design features focused on minimizing maintenance requirements. The open demister structure helps avoid clogging, while automated water control and discharge systems reduce manual intervention. These design considerations improve equipment uptime and provide reliable performance in continuous industrial service.

Optional Features

The HDC series can be equipped with a range of optional features to adapt the system to different process conditions and project requirements. These options allow the collector to be configured for reliable operation and easier maintenance.

Technical Specifications

Typical technical data of standard models are shown below for reference and preliminary selection.

Model Air Flow (m³/h) Model Air Flow (m³/h)
HDC-2.5 4250-5125 HDC-24 40800-49200
HDC-4 6800-8200 HDC-28 47600-57400
HDC-6 10200-12300 HDC-32 54400-65600
HDC-8 13600-16400 HDC-36 61200-73800
HDC-12 20400-24600 HDC-40 68000-82000
HDC-16 27200-32800 HDC-44 74800-90200
HDC-20 34000-41000 HDC-48 81600-98400

* Capacity based on typical bulk density, data for reference only, final design prevails, dimensions subject to configuration.

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Frequently Asked Questions

Common questions about application range, dust control, and selection data.

Q: What kind of dust can the HDC wet collector handle?

A: The original page lists polishing dust, viscous dust, steam and oil fog, flammable and explosive dust, and fiber / fluff / fabric dust.

Q: How does the HDC wet collector capture dust?

A: It uses a centrifugal wet scrubbing principle. Dust-laden air is spun by the rotor, particles are thrown to the wall by centrifugal force, pass through the water curtain, and are then permanently captured.

Q: What sludge removal options are available?

A: The original page provides three arrangements: manual sludge removal, automatic sludge removal, and continuous or intermittent sluicing.