The HDC series combines a mature wet collection principle with practical structural optimization to provide efficient dust removal with stable pressure loss and reliable continuous operation.
Compared with conventional designs, the HDC focuses on operational stability, simplified maintenance and practical engineering details that improve long-term usability in industrial environments.
The internal structure of the HDC series is designed to ensure stable airflow paths, efficient centrifugal separation and effective water circulation. Each component is arranged to support reliable operation and simplified maintenance.
To adapt to different dust loads and plant operating conditions, the wet dust collector can be equipped with different sludge discharge arrangements. Depending on maintenance strategy and process requirements, users can select manual removal, automatic scraper discharge, or hydraulic sluicing discharge.
This arrangement uses a flat-bottom hopper designed for periodic manual sludge removal. It is suitable for applications with light dust loading or non-continuous operation where sludge accumulation remains limited.
The structure provides maintenance access doors and sufficient internal clearance to allow safe and convenient cleaning. This solution offers a simple mechanical design, reduced equipment height, and lower initial investment compared with automated discharge systems.
• Light dust collection systems
• Metal polishing and finishing exhaust
• Packaging and weighing stations
• Chemical process ventilation
This arrangement uses a drag-chain scraper system to automatically remove sludge from the hopper while allowing effective dewatering during discharge. It is designed for moderate to heavy dust loads and continuous industrial operation.
A geared motor drives a wear-resistant chain and sprocket assembly to ensure reliable performance. The steep hopper geometry minimizes material build-up, while the slow scraper movement improves sludge dewatering and helps reduce fresh water consumption.
• Continuous production processes
• Foundry and abrasive treatment systems
• Grinding and surface preparation lines
• Bulk material handling systems
This arrangement uses a pyramid hopper combined with a hydraulic flushing system to transport sludge continuously or intermittently to a designated discharge point. It is suitable for applications requiring minimal manual intervention.
The system maintains proper water level through controlled make-up water and drainage. This design enables stable long-term operation and is particularly suitable where continuous sludge evacuation is required.
• Mining crushing and screening plants
• Chemical processing facilities
• Conveyor transfer point dust control
• High dust load process exhaust systems
The HDC series incorporates a range of practical engineering features designed to ensure reliable operation, stable performance and simplified maintenance. These design details help support long-term industrial use with reduced operational risk.
Built on a widely proven wet dust collection principle used in heavy industrial applications, the HDC series combines a stationary impeller separation concept with an optimized S-shaped airflow path. This integrated design delivers high dust removal efficiency while maintaining low system resistance. The large demisting chamber with controlled airflow velocity further improves gas-liquid separation, ensuring stable and energy-efficient operation under continuous duty conditions.
The integrated water management system ensures stable operation of the wet collector through automatic level monitoring and controlled replenishment. A float-based level detection solution improves reliability in slurry environments by avoiding direct exposure to contaminated liquids. Built-in filtration protects control components, while automatic refill and low water protection functions help maintain safe and uninterrupted operation.
The flushing discharge design utilizes a wear-resistant V-port drain valve combined with pneumatic actuation to enable fast and effective sediment removal. The valve geometry reduces blockage risks from abrasive particles while allowing adjustable discharge intervals. This active flushing concept helps maintain stable internal conditions and minimizes the risk of sediment buildup during long-term operation.
For applications requiring continuous sludge removal, the HDC series offers a heavy-duty scraper system designed for reliable solids transport. The robust chain drive and industrial gear reducer ensure stable operation under heavy sludge loads. The scraper design prevents sludge carry-back while protective bottom elements reduce wear on the tank structure, supporting long maintenance intervals.
The HDC collector is designed for demanding industrial environments with reinforced steel construction and carefully engineered structural support. Multiple material options allow adaptation to corrosive or high humidity conditions. Strict welding inspection combined with industrial coating systems ensures long-term durability, structural integrity, and reliable field performance.
The HDC series is engineered for dependable long-term operation with design features focused on minimizing maintenance requirements. The open demister structure helps avoid clogging, while automated water control and discharge systems reduce manual intervention. These design considerations improve equipment uptime and provide reliable performance in continuous industrial service.
The HDC series can be equipped with a range of optional features to adapt the system to different process conditions and project requirements. These options allow the collector to be configured for reliable operation and easier maintenance.
For applications involving light metal processing such as aluminum, magnesium, or titanium, the HDC series can be equipped with a hydrogen safety monitoring package. This includes a hydrogen concentration sensor and an automatic venting device mounted on the collector top. The system continuously monitors gas levels and automatically releases accumulated hydrogen when the fan stops, reducing explosion risks and improving operational safety.
To ensure stable wet collection performance, an optional pH monitoring system is available to continuously track water acidity and alkalinity. When the pH value moves outside the preset range, the system alerts operators to replace or adjust the water condition. This helps maintain dust collection efficiency while protecting internal components from corrosion or scaling.
An optional sludge level sensor helps operators monitor sediment accumulation inside the collector. When sludge reaches the preset level, the system provides an alert to initiate discharge or cleaning. This prevents excessive buildup, supports stable operation, and reduces the risk of unexpected maintenance shutdowns.
Typical technical data of standard models are shown below for reference and preliminary selection.
| Model | Air Flow (m³/h) | Model | Air Flow (m³/h) |
|---|---|---|---|
| HDC-2.5 | 4250-5125 | HDC-24 | 40800-49200 |
| HDC-4 | 6800-8200 | HDC-28 | 47600-57400 |
| HDC-6 | 10200-12300 | HDC-32 | 54400-65600 |
| HDC-8 | 13600-16400 | HDC-36 | 61200-73800 |
| HDC-12 | 20400-24600 | HDC-40 | 68000-82000 |
| HDC-16 | 27200-32800 | HDC-44 | 74800-90200 |
| HDC-20 | 34000-41000 | HDC-48 | 81600-98400 |
* Capacity based on typical bulk density, data for reference only, final design prevails, dimensions subject to configuration.
Submit your project requirements and our engineers will recommend a suitable configuration for your application.
We have received your message and will contact you soon.
Common questions about application range, dust control, and selection data.
A: The original page lists polishing dust, viscous dust, steam and oil fog, flammable and explosive dust, and fiber / fluff / fabric dust.
A: It uses a centrifugal wet scrubbing principle. Dust-laden air is spun by the rotor, particles are thrown to the wall by centrifugal force, pass through the water curtain, and are then permanently captured.
A: The original page provides three arrangements: manual sludge removal, automatic sludge removal, and continuous or intermittent sluicing.